Bridging the Gap Between Clinical Expertise and Aligner Manufacturing

When it comes to aligner manufacturing, people often think of the final physical product which are the transparent trays that gradually shift teeth into their right place. But there’s a lot that comes into play when creating effective aligners than just the material they’re made of. Behind every aligner tray is a process that combines cutting edge technology and clinical expertise. This balance ensures that the aligners not only fit comfortably but also move the teeth in a way that achieves the best possible outcome for patients. In this blog post, we will explore the comprehensive process we follow at Eon Dental to craft the perfect aligner, combining advanced technology and clinical expertise to deliver the best results for patients.

The Role of Clinical Expertise in Treatment Planning

‍Once a case is submitted to the portal by the doctor, along with the patient’s records, such as their medical history, images (intraoral, extraoral, and smile photos), X-rays, and scans, the treatment planning specialists conduct a thorough evaluation of these records.

The side profile is examined to assess the skeletal relationship, while frontal photos help identify any facial asymmetry. Smile photos are used to evaluate the smile line and lip competence. X-rays and cephalometric images assist in detecting issues such as impacted teeth, bone levels, and the restorative status of the teeth. The specialists also review the submitted impressions or scans to ensure accuracy.

Shaping the Treatment Plan

‍The clinical role doesn't end here. After gathering all the necessary information, the treatment planning specialists approve the case and provide detailed recommendations to the treatment designers.
Based on the patient’s records, the designers use advanced software to create a 3D virtual model of the teeth. At this stage, the specifics of the treatment plan such as attachments, elastics, and the precise tooth movements are incorporated to ensure each aligner applies the correct force for gradual tooth shifting. In cases with missing teeth, pontics which are colored sections within the aligner are added to replicate the appearance of a tooth, ensuring an aesthetically pleasing treatment.
Finally, our orthodontist-led clinical specialists review the treatment plan once more to validate it. They ensure it meets safety standards, adheres to clinical protocols, and addresses the patient's specific needs before notifying the doctor that the treatment plan is ready for their approval.

Precision in Manufacturing

Once the doctor approves the case, the treatment plan moves to the manufacturing stage where the 3D virtual models are converted to digital STL files which are then fed into 3D printers. These printers create precise physical models ensuring that every detail is accurately incorporated. For a detailed look at the step by step manufacturing process, check out our blog post on "How Clear Aligners are Manufactured where we highlight how our cutting-edge manufacturing facility and proprietary technology ensure each aligner meets stringent standards for durability, comfort and fit.

Ensuring Excellence Throughout the Process

The role of the clinical team extends beyond the initial treatment plan. Their collaboration with the manufacturing side is crucial to ensure each aligner step adapts to the evolving needs of the doctor and the patient This is achieved through continuous adjustment and optimization in the treatment plan. When unexpected changes occur, the manufacturing team works closely with the clinical team including treatment designers, treatment planning specialists and clinical specialists to provide them with updated clinical insights and adjustments to the treatment plan. This approach ensures that the aligners remain effective to achieve the desired outcome for the patient.

Conclusion

Incorporating clinical expertise at every step, from treatment planning to final production, ensures that the aligners are not just functional but also highly effective. By bridging the gap between clinical insight and state-of-the-art manufacturing, we’re able to provide patients with aligners that deliver optimal results for a beautiful smile.